Executive · Command Center
Global Manufacturing Operations
Unified, real-time view of throughput, quality, supply, energy and AI-driven decisions across 5 plants and 47 lines.
OEE
1.8%
87.4
%
Throughput
4.2%
12,842
units/24h
First Pass Yield
0.4%
96.1
%
On-Time Delivery
0.6%
94.7
%
Energy Intensity
3.1%
2.34
kWh/unit
Forecast Accuracy
2.1%
91.3
%
Live Production Throughput
Units / hour · Plan vs Actual · last 24h
ActualPlanStreaming
Peak
612 u/h
Avg
548 u/h
Plan Adherence
97.2%
Bottleneck
Line C · Sander
Plant Operations Map
Live status across global footprint
Shah Alam 01
Shah Alam 02
Johor Bahru
Penang
Singapore
Shah Alam Plant 01· MY
OEE 88.4%operational
Shah Alam Plant 02· MY
OEE 82.2%operational
Johor Bahru Hub· MY
OEE 84.4%operational
Penang Assembly· MY
OEE 89.6%warning
Singapore Export Hub· SG
OEE 87.5%operational
AI Recommendation Stream
Continuous decisions from 47 production models
OPTIMIZE+RM 4.1k/day
Shift Line C to mat. lot #88421 — predicted +2.4% FPY
Confidence 92.4% · Model: PlanOpt-v3
RISKPrevent 6h outage
Compressor C-12 RUL fell to 84h — schedule maintenance window
Confidence 92.4% · Model: PlanOpt-v3
DEMANDPre-build 1,250 units
Surge in modular drawer kits forecast (+18% next week)
Confidence 92.4% · Model: PlanOpt-v3
ENERGY-1.8t CO₂e/wk
Defer paint cure cycle to off-peak — save 312 kWh/day
Confidence 92.4% · Model: PlanOpt-v3
SUPPLYRisk score 41→18
Dual-source veneer SKU V-119 from Singapore → mitigate risk
Confidence 92.4% · Model: PlanOpt-v3
Live Alert Center
Prioritized · auto-deduplicated
A-9821critical
12s agoSpindle vibration exceeds 4.8 mm/s threshold
CNC-07 / Line B
A-9820warning
1m agoHumidity drift detected — 64.2% RH
Paint Booth 02
A-9819warning
4m agoPredicted lead-time slip +2.3 days
Supplier · Aurora Boards
A-9818info
8m agoRebalanced 3 batches across Lines A→C
AI Scheduler
A-9817critical
11m agoStockout risk on hinge SKU H-2204
WMS / Aisle 14
A-9816info
16m agoDefect cluster auto-classified as edge-chip
Quality CV
OEE by Line
Last shift
91%
Line A
84%
Line B
72%
Line C
Risk Heatmap
Plant × Subsystem · last 24h
LowCritical
Production Line Health
Realtime utilization
Line A · Cabinet91%
Line B · Drawer84%
Line C · Door72%
Line D · Assembly88%
38
Running
6
Idle
3
Fault
Energy & Carbon
Plant-wide · today
Consumption
6,842 kWh
CO₂e
3.21 tonnes
Supply Chain Pulse
Inbound · risk · ETA
MDF-18 / Aurora
ETA 6hmed
Hinges H-2204 / Helios
ETA 14hlow
Veneer V-119 / VeneerWorks
DELAY +2.3dhigh
Paint PX-7 / Pacific
ETA 3hlow
Glass G-04 / GlassEdge
ETA 22hmed
Global Operations Timeline
Cross-plant events · last 6h
14:42Shah Alam 01 · Line B paused for tool change · 4 min
14:38AI scheduler rebalanced 12 batches across Lines A→C
14:21Singapore Export · OEE crossed 92% threshold (record)
13:58Predictive maintenance scheduled CNC-07 · Sun 02:00
13:14Johor Bahru Hub · 824 modular drawers shipped to DC-7